Products

Nissan Casting offers a comprehensive, end-to-end manufacturing partnership that transforms complex concepts into market-ready realities through expert engineering and design solutions. By leveraging high-precision aluminum die-casting, machining, welding, and integrated assembly, we provide scalable production capacity designed to meet fluctuating demand with ease. Our customers benefit from proven reliability within the global supply chain and dedicated support for New Production Introduction (NPI), ensuring a cost-effective, quality-driven transition from initial design to the start of production. We also provide tailored packaging and logistics solutions, customised to meet each client's specific manufacturing requirements.

As the exclusive global supplier of motor and power module castings for many Nissan EV, Hybrid and ICE powertrains, NCAP is a manufacturing hub that has been recognised for excellence on various levels, including being a VIC state manufacturing award winner and a national finalist. We partner with clients to provide seamless, end-to-end support—from initial design and thermal flow simulation to full-scale Start of Production (SOP). By integrating Industry 4.0 quality analytics with our in-house toolroom and a commitment to continuous process optimisation, we ensure every component is engineered to meet the most rigorous global requirements.

Streamline your manufacturing with our precision aluminum casting services. Handling weights up to 14kg, we manage the entire lifecycle from design to SOP. With a focus on continuous development and process refinement, we ensure your components meet the highest industry standards.

At NCAP, we bridge the gap between complex casting and finished product through our state-of-the-art machining and assembly suites. Utilising high-tolerance CNC machining centers coupled with specialised industrial washing and automated assembly machinery, we deliver intricate shapes and precision-engineered components that meet the most rigorous global standards. Our integrated approach ensures that every assembly—from individual parts to complex modules—is delivered shelf-ready and optimised for high-performance applications.

NCAP partners with the automotive accessories industry to deliver high-performance steel components manufactured to strict ADR specifications. Our production lines feature advanced robotic welding cells and automated shot blasting to ensure structural integrity and superior surface preparation. With integrated powder coating and streamlined packaging cells, we provide a complete, end-to-end solution. From raw steel to final boxed product, we combine automation with precision engineering to meet the exact requirements of the most demanding applications.

At NCAP, we guarantee superior structural integrity through a data-driven approach to Quality Assurance. Our department utilises Integrated Quality Analytics and in-house process traceability to monitor every internal production stage. To meet exacting customer specifications, we employ an advanced inspection suite, including five Coordinate Measuring Machines (CMM) for dimensional precision and X-ray/CT scanning for internal defect detection. Combined with rigorous destructive and non-destructive testing (NDT), we ensure every component exceeds the most demanding safety and performance benchmarks.